Digital innovations to the management of the rolls; the movement and the parallelism of each roller are controlled electronically to ensure perfect synchronization of the two ends and the maximum precision of positioning.
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Wide distance of side rolls with more capacity on bigger diameter bending. Minimal flat parts on edges; pre-bending without straight ends. High performance with CNC control unit. Accurate results for pipes and profiles. Profiling and bending in one step; perfect for serial production.
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MG manufactures a complete range of flattening and straightening machines, the ideal solution in order to avoid problems during the manufacturing process of coils: cutting, profiling, pressing and shearing. In fact, sheets outputs from rolling lines often have defects due to non-planarity. They cause difficulties for further processing and affect downstream processes, causing costly delays in production. MG range of flattening machines eliminates any possible sheet curvature and undulation, reducing overall costs and customer problems.
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AR- line: Section bending machines aka known as angle rolls with three driving rolls, each with an independent hydraulic planetary motor, two forming rolls for reduction of flat ends. Double roll spherical bearings for maximum rigidity, hydraulic motors attached directly to each planetary drive, eliminating the loss of torque. Winner technology for all section bending types up to 500 HE beams.
PK Plate Roll Model is simple in its design but strong and reliable. It offers mass production with the minimum maintenance. Completely re-designed in its frame and systems, gets the torsion bars, levers and transmission systems and the opportunity to adapt vacuum conveyor, loading table, supports and ejecting system from the MH plate roll line. Winner technology at the right price.
M 4-roll plate bending rolls: MG has updated the radial movement of their plate rolls resulting in stronger and more efficient side rolls movements rolling even when the machine works at its capacity limit. The hydraulic motors of the two central rolls are coupled to their planetary gear boxes. The gear boxes are mounted directly on the rolls without secondary transmissions, this way there is no lost of power and no need of parts maintenance. Massive torsion bars grant the absolute rolls parallelism. These torsion bars together with all the hydraulic device generate a peculiar system that gives absolute precision and versatility. Winner technology for great performance and safety.
G 3-roll plate bending rolls: Having the same features of M plate roll line, the 3 rolls plate bending rolls range is built with 3 powered rolls; all MG bending rolls are manufactured expressly to customers’ needs. Our range is the largest in the field; from 300mm to 8000mm width, for thickness from 0,2mm up to 200mm cold rolling. Winner technology at customer’s disposal.
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Completely re-designed frame and systems, MG 2 roll plate bending machine model PK (also called F line) now offers a higher performance. The electro-welded frame is constructed using the
proven engineering principles we apply on our most famous MG 4 roll plate bending machine MH model range. The experience gained in the many years of manufacture of the MH model has now been passed onto the PK range. In particular the design of torsion bars, levers and transmission systems. Our new PK model is simple in its design but strong and reliable, it offers mass productions with the minimum of maintenance. Its mechanical, electrical and hydraulic components are purchased from world renowned companies, therefore, if required, replacement parts are easily located throughout the world.
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- • The model “M Plate Roll ” has both the upper and the lower roll powered with hydraulic motor and planetary gear box.
- • Rolls made out of forged steel.
- • All movements of rolls are hydraulic powered.
MG owns a new geometry bending system characterized by radial movements of the bending rolls and movements totally assembled on high load dynamic bearings that grant minimum friction and a smooth rolling even when the plate roll works at its capacity limit. The bearings supporting the rolls are mounted in watertight compartments with grease, protected from the external dust and pollution and having permanent lubrication. The hydraulic motors of the two central rolls are coupled to their epicycloidal gear boxes. The gear boxes are mounted directly on the rolls without secondary transmissions, this way there is no lost of power and no need of parts maintenance. Massive torsion bars grant the absolute rolls parallelism. These torsion bars, together with all the hydraulic device, generate a peculiar system that gives absolute precision and versatility.
This is the ultimate evolution in the plate bending field with two dragging rolls with hydraulic pinching allowing a steady and precise material dragging. This plate bending machine is the easiest, most versatile, quickest and precise the market can offer.
All parts are selected among the best brands in the world to allow precision, long life and versatility. CSA approved for the Canadian market.
Thanks to the using of high quality and high resistance materials, MG can guarantee a system of permanent lubrication. By using auto-lubricated bearings it will be enough only to grease the parts during the assembling. MG plate bending machines’ maintenance will not be necessary, only a periodical refilling of the oil will be necessary and of course cleaning the mill scale off plate roll occasionally.
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Frames made out of welded steel and worked on CNC milling-boring machines. Power drive: • The model “G – MG” has all rolls powered with hydraulic motor and planetary gear box. • All rolls made out of forged steel. • all movements are hydraulic. MG owns a new geometry bending system characterized by radial movements of the bending rolls and movements totally assembled on high load dynamic bearings that grant minimum friction and a smooth rolling even when the machine works at its capacity limit. The bearings supporting the rolls are mounted in watertight compartments with grease, protected from the external dust and pollution and having permanent lubrication. The hydraulic motors of the rolls are coupled to their epicycloidal gear boxes. The gear boxes are mounted directly on the rolls without secondary transmissions, this way there is no lost of power and no need of parts maintenance. Massive torsion bars grant the absolute rolls parallelism. These torsion bars, together with all the hydraulic device, generate a peculiar system that gives absolute precision and versatility.
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Top roll with vertical movement and side rolls moving horizontally.
Three motorized rolls through planetary gearboxes.
Double spherical roller bearings.
Rolls cambering based on the thickness to be rolled in order to avoid any type of roll deflection.
Easy to operate.
Especially suitable for high thicknesses.
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