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Setting up G3075Y – a MG 3 Roll Plate Bending Machine

Pictures of the MG 3 roll plate roll – model G3075Y – recently purchased by a company located on the US west coast. Photos taken during set-up.

Technical data

Installed power: 100 HP
Top roll diameter: 26.8″ (680 mm)
Side rolls diameter: 20.9″ (530 mm)

Capacity

Working length: 122″ (3100 mm)
Max. rolling thickness: 3″ (75 mm)
Max. pre-bend thickness: 2-3/16″ (55 mm)

Size (approx.)

Width: 109″ (2750 mm)
Total length: 272″ (6900 mm)
Height: 141″ (3560 mm)
Working height: 95.3″ (2420 mm)
Weight: 110,000 lbs. (50 metric tons)

 

IMG_0997 IMG_0998 IMG_0999 IMG_1001

Cutting Head Options


Multiple Tooling on One Machine

The integration of multiple processes onto a plate-cutting machine minimizes downstream labor or simply adds value in service center applications.

Performing all these tasks with a computer programmable machine ensures part consistency and provides large labor savings through the manufacturing process.

Kinetic software for programming the machine has been specifically designed for seamless integration of multiple tools.

Click HERE for detailed information on the different options available.


PRO50 Rolling Coil

  • Machine body manufactured of st-52 special steel
  • Built in accordance with EU norms
  • 3 driven rolls
  • Rolls and shafts are made of special steel – induction hardened and grinded
  • Top roll is moveable up and down hydraulically
  • Main motor with brake
  • Vertical and horizontal working possibility
  • Guide rolls adjustment manually to one direction
  • One set of standard rolls
  • Independent hydraulical up and down movement of the bottom rolls
  • Portable control panel with foot pedal in order to control material from required locations
  • Manual lubrication
  • Detailed instruction manual

MH314C Plate Roll

Technical data

Installed power:                             10 HP
Top roll diameter:                          11.4”
Lower roll diameter:                       10.3”
Side rolls diameter:                         8.3”

Capacity

Working length:                          122”
Max. rolling thickness:                 9/16”
Max. pre-bend thickness:            1/2”

The max performances are referred to shells of diameter equal or larger than 3 times the top roll diameter and with material with a yield point 38,000 PSI.

CMF CSS Swing Beam Shear

STANDARD EQUIPMENT

Maximum Line Voltage 220/440, 3PH/60HZ

  • Cut length by timer
  • Blade gap by Hand-wheel
  • ATOS Hydraulic solenoid valves
  • Shadow light
  • 38” squaring arm
  • Cutting counter
  • Single, inching, and continuous stroke
  • Mar-free hold-down pads
  • Ball transfers on the table
  • Full protection guard system

CONSTRUCTION

  1. Strong mono-block construction for minimum deflection.
  2. Hydraulic power unit is easily accessed under the bed of shear where noise level is reduced
  3. Swing beam construction

MAIN COMPONENTS

Ball bearing lead screw: Taiwanese HIWIN
Servo motor and drive: Japanese YASKWA
Straight line guide: Taiwanese HIWIN
Hydraulic system: German HOERBIGER
Seal ring: German FELETZ/Japanese VALQUA

TECHNICAL SPECIFICATIONS (click link below)

CMF CSS Swing Beam Shear Specifications