ERMAKSAN EVOLUTION Hybrid Press Brake

Fast, silent, precise, environmentally friendly and energy saving EVOLUTION series press brakes provides faultless bending of small parts even at different points by its high repetition and bending precision features.

Hydraulic pistons are being driven by AC servo motors without proportional direction valves on Evolution series hybrid press brakes. No need to positioning valves means more precision and less maintenance. No pressure loss. While the pump is working continuously all the day on ordinary press brakes, the Evolution Hybrid Press Brakes consumes energy only when the operator pushes the foot pedal and moves the top beam. As there is no pressure loss the energy i.e. bending power is at highest level. Also the oil level is reduced with 80%. There is no oil heat up and the oil has long life-time.

ADVANTAGES

  • The most silent machine in the industry (63dB).
  • Minimum 60% average active energy savings; energy loss minimized.
  • Energy consumptions:
    • 95% less while standing ready for bending
    • 95% less while free fall movement of the beam
    • Minimum 50% less while bending. When the thickness of sheet decreases, energy savings increases. Furthermore, when the resistance of sheet has been overcome during bending, energy consumption reduces immediately.
    • 84% less while ironing if waiting time described in the bending program
    • 70% less during return movement of the beam
  • As the oil doesn’t heat up, the repeatability is very accurate.
  • High bending precision 0.0004”.
  • Faultless bending of small parts even at different points.
  • 80% less oil volume and less frequent oil changes (no need to change oil at least 5 years).
  • 3 times longer life-time for system and pump. High quality equipment and system’s working during only motion guarantee this.
  • Fast and rapid working because of servo motor and high efficiency pump dynamism.
  • There is no continuous oil circulation as the pump doesn’t work all the day, thus the oil doesn’t heat up.
  • Bending power is at highest level with no pressure loss as there are no proportional valves.
  • Y1 and Y2 axes have independent oil tanks. Therefore, the maintenance will be required at only one side during repairs. Therefore, servicing will be easier.

CNC Bending Simulations Work Center – ER90

  • Graphic multiaxis numeric control with advanced D3 features.
  • User friendly
  • High resolution 17” LCD touch screen
  • Machine body simulations, punch, dies and die holders, barrier doors, floor, back gauge, sheet pieces, real time bending screen.
  • Real time graphic creation of tool and 2D/3D parts, import of 3D parts from EBS CADCAM simulation and 2D/3D reproduction

ERMAK Bending CAD/CAM Simulation Software

  • Metal sheet bending simulation CAD/CAM for Ermak press brake systems; ER90 (Windows98SE / ME / NT4 / 2000 / XP)
  • Languages: English, French, Italian, German, Spanish, Japanese
  • Working with several measurement units
  • Contextual online help
  • Material management

Program configuration

  • Automatic machine tooling based on part characteristics
  • Fractionate tools management
  • Part and tools archives feature
  • Loading / saving default tooling
  • Advanced manual machine tooling functions
  • Flat part view with measurement feature

Production Viewer (new) Production Management Software

Data visualization

  • Advanced search and filtering on working lists
  • Detailed report generation of selected working
  • Graphs and statics of working load for each machine
  • EBS Config Machine and updates management software
  • Machine transfer/copy between archives
  • Machine backup/restore
  • Machine import from ER90 CNC floppy
  • Machine creation composing profiles generated with Tools Editor
  • Remote activation and upgrade management; even through internet
  • Characteristic machine data modifying feature

SPECIFICATIONS (click link below)

Evolution Hybird Press Brakes Specifications

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